Pinnacle Speakers Gas Grill TG475 2 User Manual

Assembly  
and Owner’s  
Manual  
TG475-2  
Portable  
Gas Grill  
L.P. Gas Cylinder  
Not Included  
ASSEMBLER / INSTALLER:  
Leave these instructions with the consumer.  
CONSUMER / USER:  
Read all of these instructions and keep them in a safe place for future reference.  
FOR YOUR SAFETY:  
If you smell gas:  
FOR YOUR SAFETY:  
1. Do not store or use gasoline or other  
flammable vapors and liquids in the  
vicinity of this or any other appliance.  
2. An unconnected liquid propane cylin-  
der should not be stored in the vicinity  
of this or any other appliance.  
1. Shut off gas to the appliance.  
2. Extinguish any open flame.  
3. Open lid.  
4. If odor continues, immediately call  
your gas supplier or fire department.  
FOR YOUR SAFETY: Never leave a grill unattended when in use.  
 
Table of Contents  
Page Number  
Chapter 1 - INSTALLATION  
4
4
Necessary Information  
Choosing a Safe Location  
Portable L.P. Gas Grills  
L.P. Gas Dealer Instructions  
4
5-7  
8
Chapter 2 - ASSEMBLY INSTRUCTIONS  
Step 1 (Identifying Parts)  
Replacement Parts  
9
10  
11  
Step 2 (Cabinet Assembly)  
Step 3 (Cabinet Assembly)  
Step 4 (Grill Head)  
12  
13  
14  
Step 5 (Side Burner Valve)  
Step 6 (Side Tables)  
15  
16  
Step 7 (Side Tables)  
17  
Step 8 (Cooking Grids)  
Step 9 (Cabinet Doors)  
Step 10 (Drip Pan)  
18  
19  
20  
Installing an L.P. Gas Cylinder  
21-22  
Chapter 3 - USE and CARE  
Leak Testing  
23  
24  
Lighting Instructions  
Side Burner Operation  
Using Your Grill  
25-26  
27  
28  
Caring for Your Gas Grill  
Cleaning and Maintenance  
Warranty  
29  
30  
31  
 
Pinnacle Series Gas Grill  
Installation Chapter 1  
Necessary Information to  
2. Installation must conform with local codes  
or, in the absence of local codes, with ei-  
ther the National Fuel Gas Code, ANSI  
Z223.1, NFPA 54 (USA), or CAN/CGA-B  
149.2 Propane Installation Code (Canada)  
and CAN/CGA-B 149.1 Natural Gas Instal-  
lation Code.  
Safely Use a Gas Grill  
To check local codes, contact your local  
gas dealer or gas company listed in the  
Yellow Pages for recommended installa-  
tion procedures and regulations.  
3. This appliance is not intended to be in-  
stalled in or on a recreational vehicle and/  
or boat.  
4. Keep the barbecue grill at least 24 inches  
(61 cm) away from any combustible con-  
struction.  
Do not use a grill under a ceiling or cover  
where the heat or flame could cause dam-  
age.  
Choose a level surface where the grill is  
not facing directly into the wind.  
Avoid moving the grill during use.  
5. The grill area must be clear and free from  
combustible materials, gasoline, and any  
other flammable liquids or vapors.  
Choosing a Safe Location  
for a Gas Barbecue Grill  
Do not use lighter fluid or charcoal bri-  
quettes in a gas grill. The flow of combus-  
tion and ventilation air is not to be ob-  
structed. The ventilation openings of the  
cylinder enclosure must be kept free and  
clear from other debris. Do not store grill  
covers or other items in the cylinder area.  
1. The gas barbecue grill may only be used  
for cooking out-of-doors.  
Do not operate this barbecue in garages,  
breeze ways, sheds or any enclosed area.  
Operating this or any gas-fired appliance  
in an enclosed area can produce a build-  
up of carbon monoxide, which could result  
in injury or death.  
4
 
10. Make sure that the drip pan is in place  
under the grill bottom.  
Hot drippings from cooking food could  
damage the fuel supply system.  
IMPORTANT: NEVER leave a grill unat-  
tended when in use.  
Portable L.P. Gas  
Barbecue Grills  
WARNING: Do not use natural gas in an  
appliance designed for L.P. gas. Use only  
liquid propane (L.P.) gas in an appliance de-  
signed for L.P. gas.  
6. Do Not store a spare L.P. gas cylinder  
under or near this appliance.  
L.P. Gas  
Liquid Propane (abbreviated L.P.) gas is  
stored under high pressure inside a cylinder  
and will vaporize when released. It is impor-  
tant that there are no leaky connections on  
the grill fuel supply system. Refer to the  
Leak Testing section of this manual.  
Do not store an L.P. cylinder in a building,  
garage or any other enclosed area. In-  
stead, store the cylinder outdoors in a  
well ventilated area, away from people  
and out of the reach of children.  
7. NOT FOR USE BY CHILDREN  
Place your barbecue grill in a location  
away from children and pets.  
The L.P. Fuel Supply System  
An L.P. gas grill requires a fuel delivery sys-  
tem made up of a L.P. gas cylinder, a fuel  
regulator with hose and a gas-control valve.  
Do not leave grill unattended when in use.  
8. The outside of the barbecue grill will be-  
come hot during use.  
To avoid burns, do not touch any hot grill  
surface. If necessary, use a protective  
glove when operating control knobs, tank  
shut-off valve or lid handle.  
Do not place combustible material, such  
as cloth or plastic, on grill surface during  
use.  
Do not lean on side tables or place more  
than 15 pounds of weight on a side table.  
9. The warming drawer is only to be used for  
keeping food warm.  
Do not place any flammable material in  
the warming drawer.  
5
 
4. The pressure regulator and hose assem-  
bly provided is factory set at an outlet  
pressure of 11 inches water column (.4 lb.  
per sq. Inch).  
WARNING: Any attempt to adjust the regu-  
lator is dangerous and could create a situa-  
tion causing personal injury or property dam-  
age. Consult your L.P. gas dealer if you think  
the regulator is not working properly.  
L.P. GAS SUPPLY CYLINDER  
L.P. Cylinders can be obtained at the store  
where you purchased your grill or from an  
authorized L.P. gas dealer.  
FUEL REGULATOR AND HOSE  
The fuel regulator supplied is equipped with a  
Type 1 coupling nut. Do not attempt to con-  
nect to any other L.P. cylinder not equipped  
with a mating Type 1 cylinder valve. This grill  
is not to be used with any other cylinder con-  
nection device.  
The fuel regulator and hose assembly with the  
Type 1 fitting supplied must be used with the  
appliance. Do not use a hose and regulator  
assembly other than the one supplied with the  
grill or a manufacturer’s replacement fuel  
pressure regulator assembly.  
The Type 1 connection system has the follow-  
ing features:  
1. The system will not allow gas to flow until  
a positive connection has been made.  
L.P. GAS CYLINDER SPECIFICATIONS  
Any L.P. gas-supply cylinder used with this  
grill must be approximately 12 inches  
diameter and 18 inches high. The maximum  
fuel capacity must be 20 pounds of propane.  
Full-cylinder weight should be approximately  
38 pounds (43.7 lbs. Nominal water  
capacity).  
2. The system has a thermal element that will  
shut off the flow of gas between 240°F and  
300°F.  
3. The system has a flow-limiting device  
which, when activated, will limit the flow of  
gas to 10 cubic feet per hour.  
6
 
The L.P. gas cylinder must have a shut-off After filling, have the gas dealer check for  
valve terminating in a Type 1 L.P. gas- leaks and that the relief valve remains free  
cylinder-valve outlet. A Type 1 compatible to function.  
cylinder with a Type 1 cylinder valve has a  
positive seating connection that does not Have the gas dealer weigh the cylinder after  
permit gas flow until a positive seal has filling to ensure that the cylinder is not over-  
been obtained.  
filled.  
The cylinder must be arranged for vapor  
DANGER:  
withdrawal. It must also include a collar to a.) Do not store a spare L.P. gas cylinder  
protect the cylinder valve. A safety-relief under or near this appliance.  
device having direct communication with b.) Never fill the gas cylinder beyond 80 per-  
the vapor space of cylinder must be pro- cent full.  
vided. This will expel high-pressure gas if c.) If the information in (a.) and (b.) is not  
the cylinder is overfilled or overheated.  
followed exactly, a fire causing serious  
injury or death may occur.  
All L.P. gas cylinders used with this appli-  
ance shall be constructed and marked in  
accordance with the specifications for L.P.  
gas cylinders of the U.S. Department of  
Transportation (DOT) or the National Stan-  
dard of Canada, CAN/CSA-B339, Cylin-  
ders, Spheres and Tubes for Transporta-  
TRANSPORTING A FULL CYLINDER  
WARNING: Handle a full cylinder with care.  
tion of Dangerous Goods; and Commis- Gas is under high pressure.  
sion, as applicable; and shall be provided  
with a listed overfilling-prevention device. You should transport only one cylinder at a  
Read labels on the L.P. gas-supply cylin- time. Transport the cylinder in an upright  
der.  
and secure manner with the control valve  
turned off and the POL dust cap in place.  
DANGER: Do not insert any foreign ob-  
jects into the valve outlet. You may dam- Do not transport a cylinder in the passenger  
age the back check. A damaged back compartment of a vehicle.  
check can cause a leak, which could result  
in explosion, fire, severe personal injury or Do not leave cylinder in direct sunlight or in  
death.  
a high-heat area such as a closed car trunk.  
High-heat areas could cause the relief valve  
to vent gas.  
Allow only a qualified L.P. gas dealer to  
fill or repair an L.P. gas-supply cylinder.  
Use a cylinder cap on the cylinder-valve out-  
Inform the gas dealer if it is a new or used let during transport and when the cylinder is  
cylinder to be filled. Caution the gas dealer not connected to the grill. Keep cylinder  
not to overfill the fuel cylinder.  
valve closed when not in use.  
7
 
Take These Instructions to the L.P. Gas Dealer  
that will not permit gas to flow until an  
evacuation device is installed. To purge the  
L.P. gas cylinder, the back-check module  
must be opened with an evacuation device.  
When using a cylinder exchange, be sure the  
exchanged cylinder is a Type 1 cylinder: a  
510 POL cylinder will not fit a Type 1 regula-  
tor.  
FILLING AND PURGING  
TYPE 1 L.P. GAS CYLINDERS  
PURGING AND EVACUATION DEVICES  
FOR L.P. GAS CYLINDER WITH TYPE 1  
CYLINDER VALVES  
DANGER: Purging and filling of L.P. gas cyl-  
inders must be performed by personnel who  
have been thoroughly trained in accepted  
L.P. gas industry procedures. Failure to follow  
this instruction may result in explosion, fire,  
severe personal injury or death.  
A. Hose-end valve with a bleed port: Purg-  
ing can be accomplished using a hose-  
end valve containing a bleed port, which  
also allows for evacuation without the  
use of an adapter.  
IMPORTANT: Purge new cylinders before  
filling. This tank is easily filled with a standard  
CGA 510 POL filling connection.  
B. Hose-end valve without a bleed port:  
When a hose-end valve does not have a  
bleed port, a separate device must be  
used for evacuation.  
C. Purging using a Type 1 connection: L.P.  
gas cylinder evacuation can be accom-  
plished during each purging by using a  
Type 1 connection. The Type 1 valve out-  
let has 1-5/16” external ACME right-hand  
thread that will accept this connection.  
CAUTION: After purging or filling an L.P.  
gas cylinder, do not insert a POL plug into  
the valve outlet. Insertion of this plug will  
prevent the back-check from closing. Use  
ONLY the provided cap and strap attached  
to the outlet. Close the cylinder valve knob  
before returning the cylinder to the customer.  
Filling a Type 1 Cylinder Valve  
Example A: shows a CGA-510 POL fitting.  
For proper purging procedures in the USA,  
refer to: Safety Bulletin NPGA#133, “Purging  
L.P. Gas Cylinders,” and Safety Bulletin  
NPGA#130, “Recommended Procedures for  
Filling Cylinders.”  
DANGER: Do not fill an L.P. gas cylinder  
beyond 80% full. If this information is not fol-  
lowed exactly, a fire causing serious injury or  
death may occur.  
The L.P. gas cylinder has a Type 1 cylinder  
valve with a back-check module in its outlet  
8
 
Pinnacle Series Gas Grill  
Assembly Instructions Chapter 2  
Getting Started  
1. Please follow the steps in the order that  
they are presented.  
2. Assemble the grill where you plan to use  
it.  
3. You may want to place an old towel or  
cloth at the assembly site to prevent nuts  
and bolts from becoming lost.  
4. Have a friend help. An assistant can  
make the assembly easier by holding the  
parts in place while you fasten the nuts  
and bolts.  
5. To be ready to barbecue immediately,  
have the L.P. gas cylinder filled by an au-  
thorized L.P. dealer or cylinder exchange  
center.  
Unpacking the Grill Parts  
1. Remove and set aside all inner boxes  
and parts from the master carton.  
2. Remove and set aside all wrapping paper  
and additional packaging from the parts.  
3. Do not destroy carton or packing until  
your grill is completely assembled and  
operating to your satisfaction.  
Tools needed to assemble grill:  
Phillips-head screwdriver  
TOOLS NOT INCLUDED  
ESTIMATED TIME FOR ASSEMBLY -  
30 MINS  
9
 

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