ESPAÑOL: PÁGINA 19
FRANÇAISE : PAGE 37
Pancake Compressor
Instruction
manual
MODEL
CF2600
IMPORTANT
Please make certain that the person who is
to use this equipment carefully reads and
understands these instructions before
starting operations.
To learn more about Porter-Cable
visit our website at:
The Model and Serial No. plate is located on the main
housing of the tool. Record these numbers in the
spaces below and retain for future reference.
Model No. ______________________________________
Type ___________________________________________
PROFESSIONAL POWER TOOLS
Serial No._______________________________________
Part No. D26126-024-0
Copyright © 2002 Porter-Cable Corporation
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN
SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL
WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.
HAZARD
RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN
HOW TO PREVENT IT
ALWAYS OPERATE THE COMPRESSOR IN A
WELL VENTILATED AREA FREE OF
COMBUSTIBLE MATERIALS, GASOLINE OR
SOLVENT VAPORS.
IT IS NORMAL FOR ELECTRICAL CONTACTS
WITHIN THE MOTOR AND PRESSURE SWITCH
TO SPARK.
IF SPRAYING FLAMMABLE MATERIALS,
LOCATE COMPRESSOR AT LEAST 20 FEET
AWAY FROM SPRAY AREA. AN ADDITIONAL
LENGTH OF HOSE MAY BE REQUIRED.
IF ELECTRICAL SPARKS FROM
COMPRESSOR COME INTO CONTACT WITH
FLAMMABLE VAPORS, THEY MAY IGNITE,
CAUSING FIRE OR EXPLOSION.
STORE FLAMMABLE MATERIALS IN A
SECURE LOCATION AWAY FROM
COMPRESSOR.
RESTRICTING ANY OF THE COMPRESSOR
VENTILATION OPENINGS WILL CAUSE
SERIOUS OVERHEATING AND COULD CAUSE
FIRE.
NEVER PLACE OBJECTS AGAINST OR ON
TOP OF COMPRESSOR. OPERATE
COMPRESSOR IN AN OPEN AREA AT LEAST
12 INCHES AWAY FROM ANY WALL OR
OBSTRUCTION THAT WOULD RESTRICT THE
FLOW OF FRESH AIR TO THE VENTILATION
OPENINGS.
OPERATE COMPRESSOR IN A CLEAN, DRY,
WELL VENTILATED AREA. DO NOT OPERATE
UNIT INDOORS OR IN ANY CONFINED AREA.
ALWAYS REMAIN IN ATTENDANCE WITH THE
PRODUCT WHEN IT IS OPERATING.
UNATTENDED OPERATION OF THIS
PRODUCT COULD RESULT IN PERSONAL
INJURY OR PROPERTY DAMAGE. TO
REDUCE THE RISK OF FIRE, DO NOT ALLOW
THE COMPRESSOR TO OPERATE
UNATTENDED.
ALWAYS DISCONNECT ELECTRICAL POWER
BY MOVING PRESSURE SWITCH LEVER TO
THE OFF POSITION AND DRAIN TANK DAILY
OR AFTER EACH USE.
D26126
3 - ENG
HAZARD
RISK OF BURSTING
AIR TANK: THE FOLLOWING CONDITIONS COULD LEAD TO A WEAKENING OF
THE TANK, AND RESULT IN A VIOLENT TANK EXPLOSION AND COULD CAUSE
PROPERTY DAMAGE OR SERIOUS INJURY.
WHAT CAN HAPPEN
FAILURE TO PROPERLY DRAIN
CONDENSED WATER FROM THE
TANK, CAUSING RUST AND THINNING
OF THE STEEL TANK.
HOW TO PREVENT IT
1.
DRAIN TANK DAILY OR AFTER EACH USE. IF
TANK DEVELOPS A LEAK, REPLACE IT
IMMEDIATELY WITH A NEW TANK OR REPLACE
THE ENTIRE COMPRESSOR.
2.
3.
MODIFICATIONS OR ATTEMPTED
REPAIRS TO THE TANK.
NEVER DRILL INTO, WELD, OR MAKE ANY
MODIFICATIONS TO THE TANK OR ITS
ATTACHMENTS.
THE TANK IS DESIGNED TO WITHSTAND
SPECIFIC OPERATING PRESSURES. NEVER
MAKE ADJUSTMENTS OR PARTS
UNAUTHORIZED MODIFICATIONS TO
THE UNLOADER VALVE, SAFETY
VALVE, OR ANY OTHER COMPONENTS
WHICH CONTROL TANK PRESSURE.
SUBSTITUTIONS TO ALTER THE FACTORY
SET OPERATING PRESSURES.
4.
EXCESSIVE VIBRATION CAN WEAKEN
THE AIR TANK AND CAUSE RUPTURE
OR EXPLOSION.
FOR ESSENTIAL CONTROL OF AIR
ATTACHMENTS & ACCESSORIES:
PRESSURE,YOU MUST INSTALL A PRESSURE
REGULATOR AND PRESSURE GAUGE TO THE
AIR OUTLET (IF NOT EQUIPPED) OF YOUR
COMPRESSOR. FOLLOW THE EQUIPMENT
MANUFACTURERS RECOMMENDATION AND
NEVER EXCEED THE MAXIMUM ALLOWABLE
PRESSURE RATING OF ATTACHMENTS.
NEVER USE COMPRESSOR TO INFLATE
SMALL LOW-PRESSURE OBJECTS SUCH AS
CHILDREN’S TOYS, FOOTBALLS,
EXCEEDING THE PRESSURE RATING OF AIR
TOOLS, SPRAY GUNS, AIR OPERATED
ACCESSORIES, TIRES AND OTHER
INFLATABLES CAN CAUSE THEM TO
EXPLODE OR FLY APART, AND COULD
RESULT IN SERIOUS INJURY.
BASKETBALLS, ETC.
HAZARD
RISK FROM FLYING OBJECTS
WHAT CAN HAPPEN
HOW TO PREVENT IT
ALWAYS WEAR ANSI Z87.1 APPROVED
SAFETY GLASSES WITH SIDE SHIELDS WHEN
USING THE COMPRESSOR.
THE COMPRESSED AIR STREAM CAN
CAUSE SOFT TISSUE DAMAGE TO EXPOSED
SKIN AND CAN PROPEL DIRT, CHIPS, LOOSE
PARTICLES AND SMALL OBJECTS AT HIGH
SPEED, RESULTING IN PROPERTY DAMAGE
OR PERSONAL INJURY.
NEVER POINT ANY NOZZLE OR SPRAYER
TOWARD ANY PART OF THE BODY OR AT
OTHER PEOPLE OR ANIMALS.
ALWAYS TURN THE COMPRESSOR OFF AND
BLEED PRESSURE FROM THE AIR HOSE AND
TANK BEFORE ATTEMPTING MAINTENANCE,
ATTACHING TOOLS OR ACCESSORIES.
D26126
4 - ENG
HAZARD
RISK OF ELECTRICAL SHOCK
WHAT CAN HAPPEN
HOW TO PREVENT IT
NEVER OPERATE THE COMPRESSOR
OUTDOORS WHEN IT IS RAINING OR IN WET
CONDITIONS.
YOUR AIR COMPRESSOR IS POWERED BY
ELECTRICITY. LIKE ANY OTHER
ELECTRICALLY POWERED DEVICE, IF IT IS
NOT USED PROPERLY IT MAY CAUSE
ELECTRIC SHOCK.
NEVER OPERATE COMPRESSOR WITH
PROTECTIVE COVERS REMOVED OR
DAMAGED.
ANY ELECTRICAL WIRING OR REPAIRS
REQUIRED ON THIS PRODUCT SHOULD BE
PERFORMED BY AUTHORIZED SERVICE
CENTER PERSONNEL IN ACCORDANCE WITH
NATIONAL AND LOCAL ELECTRICAL CODES.
REPAIRS ATTEMPTED BY UNQUALIFIED
PERSONNEL CAN RESULT IN SERIOUS
INJURY OR DEATH BY ELECTROCUTION.
ELECTRICAL GROUNDING: FAILURE TO
PROVIDE ADEQUATE GROUNDING TO THIS
PRODUCT COULD RESULT IN SERIOUS
INJURY OR DEATH FROM ELECTROCUTION.
SEE GROUNDING INSTRUCTIONS.
MAKE CERTAIN THAT THE ELECTRICAL
CIRCUIT TO WHICH THE COMPRESSOR IS
CONNECTED PROVIDES PROPER
ELECTRICAL GROUNDING, CORRECT
VOLTAGE AND ADEQUATE FUSE
PROTECTION.
HAZARD
RISK TO BREATHING
WHAT CAN HAPPEN
HOW TO PREVENT IT
THE COMPRESSED AIR DIRECTLY FROM
YOUR COMPRESSOR IS NOT SAFE FOR
BREATHING. THE AIR STREAM MAY
CONTAIN CARBON MONOXIDE, TOXIC
VAPORS, OR SOLID PARTICLES FROM THE
TANK. BREATHING THESE CONTAMINANTS
CAN CAUSE SERIOUS INJURY OR DEATH.
AIR OBTAINED DIRECTLY FROM THE
COMPRESSOR SHOULD NEVER BE USED TO
SUPPLY AIR FOR HUMAN CONSUMPTION. IN
ORDER TO USE AIR PRODUCED BY THIS
COMPRESSOR FOR BREATHING, SUITABLE
FILTERS AND IN-LINE SAFETY EQUIPMENT
MUST BE PROPERLY INSTALLED. IN-LINE
FILTERS AND SAFETY EQUIPMENT USED IN
CONJUNCTION WITH THE COMPRESSOR
MUST BE CAPABLE OF TREATING AIR TO
ALL APPLICABLE LOCAL AND FEDERAL
CODES PRIOR TO HUMAN CONSUMPTION.
WORK IN AN AREA WITH GOOD CROSS-
VENTILATION. READ AND FOLLOW THE
SAFETY INSTRUCTIONS PROVIDED ON THE
LABEL OR SAFETY DATA SHEETS FOR THE
MATERIAL YOU ARE SPRAYING. USE A
NIOSH/MSHA APPROVED RESPIRATOR
DESIGNED FOR USE WITH YOUR SPECIFIC
APPLICATION.
SPRAYED MATERIALS SUCH AS PAINT,
PAINT SOLVENTS, PAINT REMOVER,
INSECTICIDES, WEED KILLERS, MAY
CONTAIN HARMFUL VAPORS AND POISONS.
D26126
5 - ENG
HAZARD
RISK OF BURNS
WHAT CAN HAPPEN
HOW TO PREVENT IT
TOUCHING EXPOSED METAL SUCH AS THE
COMPRESSOR HEAD OR OUTLET TUBES,
CAN RESULT IN SERIOUS BURNS.
NEVER TOUCH ANY EXPOSED METAL
PARTS ON COMPRESSOR DURING OR
IMMEDIATELY AFTER OPERATION.
COMPRESSOR WILL REMAIN HOT FOR
SEVERAL MINUTES AFTER OPERATION.
DO NOT REACH AROUND PROTECTIVE
SHROUDS OR ATTEMPT MAINTENANCE
UNTIL UNIT HAS BEEN ALLOWED TO COOL.
HAZARD
RISK FROM MOVING PARTS
WHAT CAN HAPPEN
HOW TO PREVENT IT
MOVING PARTS SUCH AS THE PULLEY,
NEVER OPERATE THE COMPRESSOR WITH
GUARDS OR COVERS WHICH ARE DAMAGED
OR REMOVED.
FLYWHEEL AND BELT CAN CAUSE SERIOUS
INJURY IF THEY COME INTO CONTACT WITH
YOU OR YOUR CLOTHING.
ANY REPAIRS REQUIRED ON THIS PRODUCT
SHOULD BE PERFORMED BY AUTHORIZED
SERVICE CENTER PERSONNEL.
ATTEMPTING TO OPERATE COMPRESSOR
WITH DAMAGED OR MISSING PARTS OR
ATTEMPTING TO REPAIR COMPRESSOR
WITH PROTECTIVE SHROUDS REMOVED CAN
EXPOSE YOU TO MOVING PARTS AND CAN
RESULT IN SERIOUS INJURY.
HAZARD
RISK OF FALLING
WHAT CAN HAPPEN
HOW TO PREVENT IT
ALWAYS OPERATE COMPRESSOR IN A
STABLE SECURE POSITION TO PREVENT
ACCIDENTAL MOVEMENT OF THE UNIT.
NEVER OPERATE COMPRESSOR ON A ROOF
OR OTHER ELEVATED POSITION. USE
ADDITIONAL AIR HOSE TO REACH HIGH
LOCATIONS.
A PORTABLE COMPRESSOR CAN FALL
FROM A TABLE, WORKBENCH OR ROOF
CAUSING DAMAGE TO THE COMPRESSOR
AND COULD RESULT IN SERIOUS INJURY
OR DEATH TO THE OPERATOR.
HAZARD
RISK OF PROPERTY DAMAGE WHEN TRANSPORTING COMPRESSOR
(Fire, Inhalation, Damage to Vehicle Surfaces)
WHAT CAN HAPPEN
HOW TO PREVENT IT
OIL CAN LEAK OR SPILL AND COULD
RESULT IN FIRE OR BREATHING HAZARD,
SERIOUS INJURY OR DEATH CAN RESULT.
OIL LEAKS WILL DAMAGE CARPET, PAINT OR
OTHER SURFACES IN VEHICLES OR
TRAILERS.
ALWAYS PLACE COMPRESSOR ON A
PROTECTIVE MAT WHEN TRANSPORTING TO
PROTECT AGAINST DAMAGE TO VEHICLE
FROM LEAKS. REMOVE COMPRESSOR FROM
VEHICLE IMMEDIATELY UPON ARRIVAL AT
YOUR DESTINATION.
6 - ENG
D26126
HAZARD
RISK OF UNSAFE OPERATION
WHAT CAN HAPPEN
HOW TO PREVENT IT
UNSAFE OPERATION OF YOUR AIR
COMPRESSOR COULD LEAD TO SERIOUS IN-
JURY OR DEATH TO YOU OR OTHERS.
REVIEW AND UNDERSTAND ALL
INSTRUCTIONS AND WARNINGS IN THIS
MANUAL.
BECOME FAMILIAR WITH THE OPERATION
AND CONTROLS OF THE AIR COMPRESSOR.
KEEP OPERATING AREA CLEAR OF ALL
PERSONS, PETS, AND OBSTACLES.
KEEP CHILDREN AWAY FROM THE AIR
COMPRESSOR AT ALL TIMES.
DO NOT OPERATE THE PRODUCT WHEN
FATIGUED OR UNDER THE INFLUENCE OF
ALCOHOL OR DRUGS. STAY ALERT AT ALL
TIMES.
NEVER DEFEAT THE SAFETY FEATURES OF
THIS PRODUCT.
EQUIP AREA OF OPERATION WITH A FIRE
EXTINGUISHER.
DO NOT OPERATE MACHINE WITH MISSING,
BROKEN, OR UNAUTHORIZED PARTS.
D26126
7 - ENG
GLOSSARY
SCFM or CFM: Standard Cubic Feet per Minute; a unit of measurement of
air delivery.
PSIG or PSI: Pounds per square inch gauge.
CUT-IN PRESSURE: While the motor is off, air tank pressure drops as you
continue to use your accessory or air tool. When the tank pressure drops to a
certain low level the motor will restart automatically. The low pressure at
which the motor automatically restarts is called “cut-in pressure.”
CUT-OUT PRESSURE: When you turn on your air compressor and it begins
to run, air pressure in the air tank begins to build. It builds to a certain high
pressure before the motor automatically shuts off - protecting your air tank
from pressure higher than its capacity. The high pressure at which the motor
shuts off is called “cut-out pressure.”
CODE CERTIFICATION: Products that bear one or more of the following
marks: UL, CUL, ETL, CETL, have been evaluated by OSHA certified
indepenent safety laboratories and meet the applicable Underwriters
Laboratories Standards for Safety.
DUTY CYCLE
Porter-Cable air compressors should be operated on not more than a 50%
duty cycle. This means an air compressor that pumps air more than 50% of
one hour is considered misused, because the air compressor is undersized
for the required air demand. Maximum compressor pumping time per hour is
30 minutes.
SPECIFICATIONS
MODEL NO.
Horsepower-Peak
SCFM @ 40 psig
SCFM @ 90 psig
Cut-In
Cut-Out
Bore
CF2600
2.0
3.7
2.6
110 PSI
135 PSI
1.875"
1.250"
120/60/1
15 Amp
Time Delay
10 Amps
6 Gallon
Stroke
Voltage/Hertz/Phase
Minimum Branch Circuit
* Fuse Type
Amperage at Max. Load
Tank Size
* A circuit breaker is preferred. Use only a fuse or circuit breaker that is the
same rating as the branch circuit on which the air compressor is operated. If
compressor is connected to a circuit protected by fuses, use only time
delay fuses. Time delay fuses should be marked “D” in Canada and “T” in
the US.
8 - ENG
D26126
INSTALLATION
HOW TO SET UP YOUR UNIT
Location of the Air Compressor
Locate the air compressor in a clean, dry and well ventilated area. The air
compressor should be located at least 12" away from the wall or other
obstructions that will interfere with the flow of air. The air compressor pump and
shroud are designed to allow for proper cooling. The ventilation openings on the
compressor are necessary to maintain proper operating temperature. Do not
place rags or other containers on or near these openings.
GROUNDING INSTRUCTIONS
RISK OF ELECTRICAL SHOCK. In the event of a short
circuit, grounding reduces the risk of shock by providing an
escape wire for the electric current. This air compressor must be properly
grounded.
The portable air compressor is equipped with a cord having a grounding wire
with an appropriate grounding plug (see following illustrations). The plug must
be used with an outlet that has been installed and grounded in accordance with
all local codes and ordinances.
1. The cord set and plug with this unit contains a grounding pin. This plug
MUST be used with a grounded outlet.
IMPORTANT: The outlet being used must
be installed and grounded in accordance
with all local codes and ordinances.
Plug
Grounded
Outlets
2. Make sure the outlet being used has
the same configuration as the
grounded plug. DO NOT USE AN
ADAPTER. See illustration.
Grounding Pin
3. Inspect the plug and cord before each use. Do not use if there are signs of
damage.
4. If these grounding instructions are not completely understood, or if in doubt
as to whether the compressor is properly grounded, have the installation
checked by a qualified electrician.
IMPROPER GROUNDING CAN RESULT IN ELECTRICAL
SHOCK. Do not modify the plug provided. If it does not fit
the available outlet, a correct outlet should be installed by a qualified
electrician. Repairs to the cord set or plug MUST be made by a qualified
electrician.
D26126
9 - ENG
Extension Cords
Using extension cords is not recommended. The use of extension cords will
cause voltage to drop resulting in power loss to the motor and overheating.
Attach extra air hoses at the air outlet instead of using extension cords.
If an extension cord must be used, be sure it is:
•
a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot
receptacle that will accept the plug on the product
•
•
•
in good condition
no longer than 50 feet
12 gauge (AWG) or larger. (Wire size increases as gauge number
decreases. 10 AWG and 8 AWG may also be used. DO NOT USE 14 OR
16 AWG.)
Voltage and Circuit Protection
Refer to the Specification Chart for the voltage and minimum branch circuit
requirements.
Certain air compressors can be operated on a 15 amp circuit if the following
conditions are met.
1. Voltage supply through branch circuit is 15 amps.
2. Circuit is not used to supply any other electrical needs (lights, appliances,
etc.).
3. Extension cords comply with specifications.
4. Circuit is equipped with a 15 amp circuit breaker or 15 amp time delay
fuse. NOTE: If compressor is connected to a circuit protected by fuses,
use only time delay fuses. Time delay fuses should be marked "D" in
Canada and "T" in the US.
If any of the above conditions cannot be met, or if operation of the compressor
repeatedly causes interruption of the power, it may be necessary to operate it
from a 20 amp circuit. It is not necessary to change the cord set.
10 - ENG
D26126
DESCRIPTION OF OPERATION
Know Your Air Compressor
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with
the location of various controls and adjustments. Save this manual for future
reference.
Outlet
Pressure
Gauge
On/Auto/Off
Switch
Pressure
Switch
Quick
Connect
Tank
Pressure Gauge
Regulator
Safety Valve
Description of Operation
Become familiar with these controls before operating the unit.
On/Auto/Off Switch: Turn this switch ON to provide automatic power to the
pressure switch and OFF to remove power at the end of each use.
Pressure Switch: The pressure switch automatically starts the motor when the
air tank pressure drops below the factory set "cut-in” pressure. It stops the
motor when the air tank pressure reaches the factory set "cut-out” pressure.
Safety Valve: If the pressure switch does not shut off the air compressor at its
"cut-out” pressure setting, the safety valve will protect against high pressure by
"popping out” at its factory set pressure (slightly higher than the pressure
switch "cut-out” setting).
Outlet Pressure Gauge: The outlet pressure gauge indicates the air pressure
available at the outlet side of the regulator. This pressure is controlled by the
regulator and is always less than or equal to the tank pressure.
Tank Pressure Gauge: The tank pressure gauge indicates the reserve air
pressure in the tank.
Regulator: Controls the air pressure shown on the outlet pressure gauge. Pull
the knob out and turn clockwise to increase pressure and counter-clockwise to
decrease pressure. When the desired pressure is reached push knob in to lock
in place.
Drain Valve: The drain valve is located at the
base of the air tank and is used to drain
condensation at the end of each use.
Cooling System (not shown): This compressor
contains an advanced design cooling system. At
the heart of this cooling system is an engineered
fan. It is perfectly normal for this fan to blow air
Drain
Valve
through the vent holes in large amounts. You know that the cooling system is
working when air is being expelled.
D26126
11 - ENG
Air Compressor Pump (not shown): Compresses air into the air tank.
Working air is not available until the compressor has raised the air tank pressure
above that required at the air outlet.
Check Valve: When the air compressor is
Check Valve
operating, the check valve is "open”, allowing
compressed air to enter the air tank. When the
air compressor reaches "cut-out” pressure, the
check valve "closes”, allowing air pressure to
remain inside the air tank.
How to Use Your Unit
How to Stop:
1. Set the On/Auto/Off lever to "OFF".
Before First Start-up
Break-in Procedure
Serious damage may result if the following break-in
instructions are not closely followed.
This procedure is required before the air compressor is put into service and
when the check valve or a complete compressor pump has been replaced.
1. Make sure the On/Auto/Off lever is in the "OFF" position.
NOTE: Pull coupler back until it clicks to
prevent air from escaping through the
quick connect.
Quick
Connect
2. Plug the power cord into the correct
branch circuit receptacle. (Refer to
Voltage and Circuit Protection
paragraph in the Installation section
of this manual.)
On/Auto/
Off Lever
3. Open the drain valve fully
(counterclockwise) to permit air to
escape and prevent air pressure
Regulator
build up in the air tank during the break-in period.
4. Move the On/Auto/Off lever to "ON/AUTO" position. The compressor will
start.
5. Run the compressor for 15 minutes. Make sure the drain valve is open and
there is minimal air pressure build-up in tank.
6. After 15 minutes, close the drain valve (clockwise). The air receiver will fill to
"cut-out" pressure and the motor will stop.
The compressor is now ready for use.
12 - ENG
D26126
Before Each Start-Up:
1. Place On/Auto/Off lever to "OFF" and close air regulator.
2. Pull regulator knob out, turn counterclockwise until it stops. Push knob in
to lock in place.
3. Attach hose and accessories. NOTE: The hose or accessory will require a
quick connect plug if the air outlet is equipped with a quick connect
socket.
Too much air pressure causes a hazardous risk of bursting.
Check the manufacturer’s maximum pressure rating for air
tools and accessories. The regulator outlet pressure must never exceed
the maximum pressure rating.
How to Start:
1. Turn the On/Auto/Off lever to "AUTO" and allow tank pressure to build.
Motor will stop when tank pressure reaches "cut-out" pressure.
2. Pull the regulator knob out and turn clockwise to increase pressure. When
the desired pressure is reached push knob in to lock in place. The
compressor is ready for use.
NOTE: Always operate the air compressor in well-ventilated areas free of
gasoline or other combustible vapors. If the compressor is being used to
operate a sprayer DO NOT place near the spray area.
D26126
13 - ENG
MAINTENANCE
Customer Responsibilities
Daily or
after
each
use
Before
each
use
Check Safety Valve
Drain Tank
●
●
Unit cycles automatically when power is on. When
performing maintenance, you may be exposed to voltage
sources, compressed air, or moving parts. Personal injuries can occur.
Before performing any maintenance or repair, disconnect power source
from the compressor and bleed off all air pressure.
NOTE: See "Operation" section for the location of controls.
To Check Safety Valve
If the safety valve does not work properly, over-
pressurization may occur, causing air tank rupture or an
explosion.
1. Before starting compressor, pull the ring on the safety valve to make sure
that the safety valve operates freely. If the valve is stuck or does not
operate smoothly, it must be replaced with the same type of valve.
To Drain Tank
1. Set the On/Auto/Off lever to "OFF".
2. Pull the regulator knob out and turn counter-clockwise to set the outlet
pressure to zero.
3. Remove the air tool or accessory.
4. Pull ring on safety valve allowing air to bleed from the tank until tank
pressure is approximately 20 psi. Release safety valve ring.
5. Drain water from air tank by opening drain valve (counter-clockwise) on
bottom of tank.
Water will condense in the air tank. If not drained, water
will corrode and weaken the air tank causing a risk of air
tank rupture.
6. After the water has been drained, close the drain valve (clockwise). The air
compressor can now be stored.
NOTE: If drain valve is plugged, release all air pressure. The valve can then be
removed, cleaned, the reinstalled.
14 - ENG
D26126
SERVICE AND ADJUSTMENTS
Unit cycles automatically when power is on. When doing
Maintenance, you may be exposed to voltage sources,
compressed air or moving parts. Personal injuries can occur. Before
performing any Maintenance or repair, unplug the compressor and bleed
off all air pressure.
ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE
PERFORMED BY A TRAINED SERVICE TECHNICIAN.
Before servicing:
Unplug or disconnect electrical supply to the air compressor.
Bleed tank of pressure
Allow the air compressor to cool
To Replace or Clean Check Valve
1. Release all air pressure from air tank. See “To Drain Tank" in the
Maintenance section.
2. Unplug unit.
Check
Valve
3. Remove the hose by removing the
hose clamp.
NOTE: The hose clamp is not reusable.
You must purchase a new hose clamp,
see the Parts List Manual or purchase a
standard hose clamp at a local hardware
store.
Hose Clamp
4. Unscrew the check valve (turn
counter-clockwise) using a socket wrench.
5. Make sure the valve disc moves freely inside the check valve and the
spring holds the disc in the upper, closed position. The check valve may be
cleaned with a solvent, such as paint and varnish remover.
6. Apply sealant to the check valve threads. Reinstall the check valve (turn
clockwise).
7. Replace hose and new hose clamp.
8. Perform the Break-in Procedure. See "Break-in Procedure" in the
Operation section.
D26126
15 - ENG
To Replace Regulator
1. Release all air pressure from air tank. See "To Drain Tank" in the
Maintenance section.
Outlet
Pressure
Gauge
2. Unplug unit.
3. Using an adjustable wrench remove the
outlet pressure gauge and quick connect
from the regulator.
Quick
Connect
Regulator
4. Remove the regulator.
5. Apply pipe sealant tape to the nipple on the
standpipe.
Nipple
6. Assemble the regulator and orient as shown.
Regulator
NOTE: Arrow indicates flow of air. Make sure it is
pointing in the direction of air flow.
Regulator
7. Reapply pipe sealant to outlet pressure gauge
and quick connect.
8. Reassemble outlet pressure gauge and quick
connect. Orient outlet pressure gauge to read
correctly. Tighten connect with wrench.
Arrow
16 - ENG
D26126
STORAGE
Before you store the air compressor, make sure you do the following:
1. Review the "Maintenance" section on the preceding pages and perform
scheduled maintenance as necessary.
2. Set the On/Auto/Off lever to “OFF”.
3. Turn the regulator counterclockwise and set the outlet pressure to zero.
4. Remove the air tool or accessory.
5. Pull ring on safety valve allowing air to bleed from the tank until tank
pressure is approximately 20 psi. Release safety valve ring.
6. Drain water from air tank by opening drain valve on bottom of tank.
Water will condense in the air tank. If not drained, water
will corrode and weaken the air tank causing a risk of air
tank rupture.
7. After the water has been drained, close the drain or drain valve.
NOTE: If drain valve is plugged, release all air pressure. The valve can then be
removed, cleaned, then reinstalled.
8. Protect the electrical cord and air hose from damage (such as being
stepped on or run over). Wind them loosely around the compressor
handle. (If so equipped)
Store the air compressor in a clean and dry location.
D26126
17 - ENG
LIMITED WARRANTY
PORTER-CABLE CORPORATION warrants to the original purchaser that all products covered under this
warranty are free from defects in material and workmanship. Products covered under this warranty include air
compressors, air tools, service parts, pressure washers, and generators, which have the following warranty
periods:
3 YEARS - Limited warranty on 2-stage oil-free air compressor pumps that operate at 1725 RPM.
2 YEARS - Limited warranty on oil-lubricated air compressor pumps.
1 YEAR - Limited warranty on all other air compressor components.
2 YEARS - Limited warranty on electric generator alternators.
1 YEAR - Limited warranty on other generator components.
2 YEARS - Limited warranty on pneumatic air tools as described in Porter-Cable general catalog.
1 YEAR - Limited warranty on pressure washers used in consumer applications (i.e. personal residential
household usage only).
90 DAY - Pressure washers used for commercial applications (income producing) and service parts.
1 YEAR - Limited warranty on all accessories.
Porter-Cable will repair or replace, at Porter-Cable's option, products or components which have failed
within the warranty period. Service will be scheduled according to the normal work flow and business
hours at the service center location, and the availability of replacement parts. All decisions of Porter-
Cable Corporation with regard to this limited warranty shall be final.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):
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To process a warranty claim on this product, DO NOT return it to the retailer. The product must be
evaluated by an Porter-Cable Authorized Warranty Service Center. For the location of the nearest Porter-
Cable Authorized Warranty Service Center call 1-888-559-8550, 24 hours a day, 7 days a week.
Retain original cash register sales receipt as proof of purchase for warranty work.
Use reasonable care in the operation and maintenance of the product as described in the Owners
Manual(s).
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Deliver or ship the product to the nearest Porter-Cable Authorized Warranty Service Center. Freight costs,
if any, must be paid by the purchaser.
Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation. Contact the nearest
Porter-Cable Authorized Warranty Service Center that provides on-site service calls, for service call
arrangements.
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If the purchaser does not receive satisfactory results from the Porter-Cable Authorized Warranty Service
Center, the purchaser should contact Porter-Cable.
THIS WARRANTY DOES NOT COVER:
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Merchandise sold as reconditioned, used as rental equipment, and floor or display models.
Merchandise that has become damaged or inoperative because of ordinary wear, misuse*, cold, heat, rain,
excessive humidity, freeze damage, use of improper chemicals, negligence, accident, failure to operate the
product in accordance with the instructions provided in the Owners Manual(s) supplied with the product,
improper maintenance, the use of accessories or attachments not recommended by Porter-Cable, or
unauthorized repair or alterations.
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An air compressor that pumps air more than 50% during a one hour period is considered misuse
because the air compressor is undersized for the required air demand.
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Repair and transportation costs of merchandise determined not to be defective.
Costs associated with assembly, required oil, adjustments or other installation and start-up costs.
Expendable parts or accessories supplied with the product which are expected to become inoperative or
unuseable after a reasonable period of use, including but not limited to sanding disks or pads, saw and
shear blades, grinding stones, springs, chisels, nozzles, o-rings, air jets, washers and similar accessories.
Merchandise sold by Porter-Cable which has been manufactured by and identified as the product of
another company, such as gasoline engines. The product manufacturer's warranty, if any, will apply.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY
RESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY
THIS WARRANTY. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.
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IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may
not apply to you.
Porter-Cable Corporation
Jackson, TN USA
1-888-559-8550
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